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Hank Classen

Humane Transport of Broilers in Western Canada

Hank Classen and Tennille Knezacek
Department of Animal and Poultry Science
University of Saskatchewan

ABSTRACT/SUMMARY

Pre-slaughter management of broiler chickens under Western Canadian climatic conditions was studied, with emphasis on the transportation of broilers from farm to slaughtering plant. Data collection included evaluation of the barn environment and bird condition prior to loading, temperature and relative humidity on the trailer during transport, death during the trip, and bird condition upon arrival at the slaughtering plant. A total of 31 trips were monitored over an ambient temperature range of -27.2°C to 21.9°C

INTRODUCTION

Managing the last day of a broilerís life is a major challenge to the broiler industry. It involves feed and water withdrawal, catching, vehicular transportation to the slaughtering plant, lairage before slaughter, shackling and finally killing. The overall impact on broilers is dependent on the cumulative effects of these events as well as the condition of the birds at the end of the flock cycle. Despite the importance of all of the above, transportation represents one of the major factors affecting bird welfare and economical losses primarily due to bird death.

Transportation of animals to slaughter is an essential component of an intensive and geographically dispersed industry where large numbers of birds must be transported from diverse locations to a central slaughter facility. In transit, birds are exposed to a variety of potential stressors including temperature, moisture, acceleration, vibration, motion, impacts, fasting, withdrawal of water, social disruption and noise. As a result, live haul and associated problems are major determinants of the efficiency of broiler production by affecting factors such as death on arrival (DOA), trim at slaughtering and meat quality. Despite the importance of transportation at this critical stage of the broiler production cycle, it has received little research attention. Most work in this area has been completed in the United Kingdom under the direction of Malcolm Mitchell and Peter Kettlewell. Despite the quality of their work, it is impossible to extrapolate their results to the harsh winter conditions of the Canadian prairies. Research completed as a M.Sc. project by Tennille Knezacek provides an indication of the temperature conditions during transport in Saskatchewan and serves as the basis for this report. The research helps us understand biological changes affecting birds during transportation, and will hopefully allow for modifications to reduce financial losses and improve the welfare of birds between farms and the processing plant.

 

Experimental Details

A total of 31 trips were monitored with four used to help define the principal research strategy and the remaining 27 to characterize vehicle environmental conditions over a wide range of ambient temperature. Data collection included an evaluation of the barn environment and bird condition prior to loading, temperature and relative humidity conditions on the transport vehicle during transport, death during the trip, and bird condition upon arrival at the slaughtering plant. The transportation system employed in Saskatchewan utilizes Anglia Autoflow modules (Wortham Ling, Diss, Norfolk, England IP22 1SR) that are loaded by forklift onto a trailer unit. The modules span the width of the trailer and contain 12 or 15 crates, each holding 20 to 26 birds. The modules, which are stacked in pairs, were labeled alphabetically and the crates within the modules were numbered. Data loggers were placed in modules during loading and then the transport vehicle was followed to Wynyard where the trailer unit was driven into the live receiving area. Modules were immediately removed from the trailer and each crate was inspected. Bird condition was assessed and dead birds (DOA - dead on arrival) were removed and identified for necropsy. After processing, the plant reports were obtained for additional information, including the number of birds that died during the lairage period (DOS - dead on shackling).

For cold weather transportation (winter, early spring and late fall), both tarps on the trailer unit were lowered and vents running midline through the roof of the trailer were adjusted according to ambient conditions to provide air circulation. Under warmer conditions, either one or both tarps were raised, and in summer, vents on the front and rear of the trailer were occasionally opened.

 

Results

The four preliminary trips completed in winter demonstrated that passive ventilation on tightly tarped transport trailers, while allowing birds in the core of the trailer to maintain body temperature, produced a heterogeneous distribution of temperate and humidity conditions that were less than optimum. The results demonstrated the potential for cold stress near air entry points and heat stress in poorly ventilated areas. Because the data loggers were not placed near the extreme outside of the trailer, it is probable that birds were exposed to colder temperatures than outlined above. Therefore, it was deemed essential to acquire a more complete picture of the temperature variability in subsequent research.

In the principle study, the primary focus was to comprehensively investigate horizontal and vertical temperature and humidity gradients on the trailer through continuous monitoring with data loggers. Journey length in the principle study varied from 140 to 240 minutes. The range of ambient temperatures was -27.2°C to 21.9°C.

Ambient temperature affected the mean crate temperatures on the transport vehicle. The linear relationship between ambient temperature and mean temperature of the crates was stronger when the tarps were raised (r2 = 0.91; y = 0.69x + 8.54) in comparison to when they were lowered (r2 = 0.64; y = 0.35x + 11.29). This is a reflection of the variable vent configuration and the impact of imperfect sealing of the tarps at the lower temperatures, in contrast to the more uniform and un-restrictive ventilation configurations at higher temperatures. Some general temperature trends were obvious for most trips. Within a row of crates, the middle crate was warmer than those from the driver and passenger sides of the trailer. Under cold conditions, temperatures at the floor of the trailer for all stack locations were low. Similarly, temperatures were low at the back of the trailer (roof, centre, floor). The tarps used for the sides of the trailers are difficult to seal in these areas and as a consequence cold air infiltrates the load. The highest temperatures were found in the middle and upper front sections of the trailer. This appears to be due to the distance from areas of air infiltration and the natural forward movement of air on the load.

The open roof vent area affected temperature lift when the tarps were down. As open vent area increased from 0.18 m2 to 2.0 m2, there was a strong negative relationship between vent area and temperature lift (crate temperature minus ambient temperature); but once the vent area exceeded 2.0 m2, the degree of temperature lift remained constant. This information indicates that air exchange can be controlled somewhat by the area of vent opening, particularly when adjustments are made to the front roof vents.

The degree of temperature lift was affected by tarp configuration for trips with an ambient temperature above 6°C. Temperature lifts of 3.3, 5.7 and 9.6°C were recorded when both tarps were raised, one tarp was raised and both tarps were lowered, respectively. With tarps raised, closed or open front and rear vent configuration had little effect on the mean crate temperature and mean temperature lift values.

Apparent Equivalent Temperature (AET) was used as an integrated index that combined dry-bulb temperature and relative humidity to give an indication of the effective bird temperature. This index revealed that cold ambient temperatures resulted in potentially dangerous conditions as a result of both cold and warm on-board temperatures in combination with high relative humidity (Table 1). Observations of wet birds, particularly in the middle of the modules and core of the trailer, suggests that the moisture produced from bird respiration, and the low ventilation rate are the primary factors responsible for the high humidity conditions in the core of the trailer. At intermediate temperatures, the majority of conditions on the trailer are satisfactory. This was also true for warmer conditions although the possibility of high temperature/relative humidity conditions needs to be monitored particularly when the vehicle is stationary.

The level of death loss during 26 monitored trips was very low with a mean of 0.13% and a range of 0.05 to 0.52%. These values, associated with bird death occurring during the transportation period only, are lower than the Canadian average for 2000 (0.40%) and the average value found in a study from the UK (0.22%). However, the DOA data from this research did not include death losses occurring during the holding period prior to processing. Dead birds were categorized according to the major factors judged to be associated with death. These were transportation itself (34%), catching trauma (29.2%), farm-related death (31.9%), death as a result of our data collection (3.2%) and other reasons not readily associated (1.4%). It must be emphasized that transportation may have contributed to death occurring in all categories but that other factors made the birds susceptible to dying. Ambient temperature affected the incidence of birds dying during transport with the incidence of DOA broilers being higher when the ambient temperature was < -16°C (0.27 vs 0.12%). Variability even within this temperature grouping suggested that factors such as farm management and specific management of the trailer units can affect this characteristic and that cold temperatures do not automatically translate to elevated death loss. Examination of incidence of dead on shackling on the monitored trips demonstrated that bird lairage plays an important role in pre-slaughter bird death (mean = 0.27%). Overall, the barns visited in this study were well managed and contained birds in good condition. This may have played a role in the low levels of death loss observed.

 

Conclusions

Winter transportation of broilers in Saskatchewan presents a considerable challenge in terms of protecting birds from the cold and yet providing adequate trailer ventilation. Although roof vents can be used to control air exchange to some degree, passive air flow of this type is variable because of the influence of vent location, truck speed, prevailing winds, bird stocking density, etc. Similarly, air does not enter the trailer in a planned fashion since there are no planned inlets. Air enters primarily at the edges of the tarps (rear, bottom and front) as they are difficult to seal, through unintentional openings (poorly sealed front vents) or through roof vents. Ventilation efficacy is further reduced by modules containing broilers that block air flow and thereby influence the degree of ventilation that occurs in various sections of the trailer. The above factors result in heterogeneous temperature distribution from very cold near air inlets to quite warm in poorly ventilated areas.

Overall, the industry is doing a reasonable job operating a broiler transport system that allows little control besides the adjustment of roof vents and trailer tarps, but does this research indicate that we do not have a welfare concern during winter transport conditions? Death losses during transport were low but trips were not monitored under the most severe conditions that can occur in prairie winters. In addition, low Apparent Equivalent Temperatures during winter conditions are probably unacceptable. "Disasters" do occur and the industry must strive to prevent their occurrence. Such losses represent an economic loss to the entire broiler industry but more importantly are not acceptable to Canadian consumers and should not be acceptable to the broiler industry. Therefore we believe that improvements to transport vehicles should be explored. We are continuing research on this topic at the University of Saskatchewan and our initial assessment is that passive ventilation will not prove to be satisfactory. Therefore we are examining the potential of using power ventilated transport vehicles which should provide a uniform and suitable temperature and relative humidity environment during transport.

The transport vehicle is central to pre-slaughter broiler management and animal welfare, but farm management that produces healthy, dry birds will minimize the negative effect of stress during this period of time. Similarly the length of lairage and the quality of the lairage environment affect animal welfare and economic loss prior to slaughter.

 

Acknowledgements

Collaborators included G.P. Audren1, S. Stephens2 T. Crowe3, E.M. Barber3,4, Myles Bantle3, A. A. Olkowski1, M.A. Mitchell5 and P.J. Kettlewell6.

1Department of Animal and Poultry Science, University of Saskatchewan, Saskatoon, SK S7N 5A8; 2Department of Veterinary Pathology, University of Saskatchewan,Saskatoon, SK S7N 5B4; 3Department of Agricultural and Bioresource Engineering, University of Saskatchewan, Saskatoon, SK S7N 5A9; 4Dean of Agriculture, University of Saskatchewan, Saskatoon, SK S7N 5A8; 5Roslin Insitute, Roslin, Midlothian EH25 9PS, Scotland; 6Silsoe Research Institute, Wrest Park, Silsoe, Bedfordshire MK45 4HS, UK.

The Chicken Farmers of Saskatchewan and Saskatchewan Agriculture and Food Agricultural Development Fund for research funding.

Drs. B. Althouse, D.S. Derow and L. Belanger of the Canadian Food Inspection Agency for DOA and DOS necropsy.

Lilydale Poultry for their cooperation and assistance.

Lilydale Poultry personnel: C. Gudmundson, M. Karakochuk and truck drivers, including B. Bell, W. Bodnarchuk, A. Bucko, G. Gelech, W. Jackson and R. Karakochuk.

Broiler catching crews.

Producers participating in the study: A. Buhler, Grand Slam/Shay Don, H. Huizinga, JCJ Poultry, N. Keet, T. Kleinsasser, N. Langelaar, D. Neufeld, M. Pickard, L. Regehr, P. Regehr, N. Sloboshan, W. Sloboshan, A. Wohlgemuth, M. Wohlgemuth.

Technical assistance provided by Robert Gonda, Karen Schwean and Dawn Abbott of the University of Saskatchewan.

 

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